Electrotherm India Limited
Electrotherm India Limited
Palodia, Ahmedabad, Gujarat
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Iron and Steel Making Machines

Pioneers in the industry, we offer induction melting furnace, coal based dri plant rotary kiln, bullet caster, coal based dri plant tunnel kiln, modular billet caster and electric arc furnace from India.

Induction Melting Furnace

Induction Melting Furnace
  • Induction Melting Furnace
  • Induction Melting Furnace
  • Induction Melting Furnace
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Product Details:

PhasesThree
Capacity500 Kg to 60,000 Kg
Voltage220 v to 420 v
MaterialMS
Size Customized

We are the leading manufacturers and suppliers of the Induction Melting Furnace.
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Coal Based DRI Plant Rotary Kiln

Coal Based DRI Plant Rotary Kiln
  • Coal Based DRI Plant Rotary Kiln
  • Coal Based DRI Plant Rotary Kiln
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Product Details:

Capacity80000---300000PCS Per Day
MaterialMetal
ShapeCylindrical
DesignVarious
SizeCustomized

We are instrumental in providing our clients a comprehensive range of Coal Based DRI Plant Rotary Kiln. This kiln is used to raise materials to a high temperature (calcination) in a continuous process. The offered kiln is manufactured using quality tested components and advanced technology according to set industry standards and norms by our diligent professionals. Also, before delivering at clients' end, our experts examine this kiln on predefined quality parameters to ensure its flawless nature.

Features:

  • Robust construction
  • Reliable operation
  • Low maintenance
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Bullet Caster

Bullet Caster
  • Bullet Caster
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Product Details:

MaterialMild steel
Product typeCaster
PowerUpto 50kw
VoltageApprox 300V

Motivated to attain maximum client approval, we present clients with the premium quality of Bullet Caster. Easy installation, maintenance and thermal stability, make the bullet caster highly demanded. For fabricating the bullet caster in accordance with the industry laid norms, we make use of latest machinery and high-grade materials.

Features:
  • Easy to install
  • Resistance against high temperature
  • Low maintenance

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Coal Based DRI Plant Tunnel Kiln

Coal Based DRI Plant Tunnel Kiln
  • Coal Based DRI Plant Tunnel Kiln
  • Coal Based DRI Plant Tunnel Kiln
  • Coal Based DRI Plant Tunnel Kiln
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Product Details:

Max Temperature (degree Celsius)1500-2000
SizeCustomized
Capacity80000---300000PCS Per Day
Method Hydraulic Pressure
MaterialMild Steel

We are counted amongst the foremost suppliers of a broad range of Coal Based DRI plant Tunnel Kiln. The offered kiln is engineered under the guidance of our adroit professionals with utmost precision using optimum class components in tune with the set industry standards. Additionally, this kiln is rigorously inspected on numerous parameters to ensure its functioning as both Hematite & Magnetite can be converted to sponge iron using Tunnel Kilns. This kiln is offered in different technical specifications to the clients at an affordable price.

Features:

  • Extremely low on environmental pollution
  • Comfortable with coal fines and mill scale
  • Negligible maintenance


Some of the key attributes of the Tunnel Kiln are:


  • Tunnel Kilns can use soft ore
  • Tunnel Kilns can comfortably work with Iron Ore fines (
  • Both Haematite & Magnetite can be converted to sponge iron using Tunnel Kilns
  • Tunnel Kilns are comfortable with coal fines and mill scale
  • Uniform product quality
  • Production cost from Tunnel Kilns is lower than that from rotary kilns
  • Extremely low on environmental pollution


Other Details:

  • The Research & Development team of Electrotherm has extensively worked upon this process of Sponge Iron making and we have successfully produced sponge iron from our 25TPD Tunnel Kiln at our steel making complex at Samakhyali, Kutch. A sample of the product from our Tunnel Kiln is shown here
  • We had successfully experimented with a variety of raw materials like iron ore fines from Bellary and Barbil (in India), iron ore pellets from Bahrain, domestic and imported varieties of coal, self-developed and imported varieties of saggers etc. and our R&;D team has developed a software whereby we can support any combination of raw materials to produce quality sponge iron from a supposedly waste material.
  • Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw material gets just about 24hours for the reaction, the figures almost reverse in case of the Tunnel Kiln. Reaction time of 42 hours in the Tunnel Kiln provides ample opportunity for the raw material to completely react and this results into superior Fe metallic from the end product
  • Flow chart of the Tunnel Kiln process is as under
  • Tunnel Kiln history dates back to 1807 when Hoganas first used this process to produce iron powder of 99.9% purity.
  • When iron ore is mined or processed (in a crusher), lots of fines are generated. Quantity of fines generation is a function of the quality of ore i.e. whether it is hard or soft. Iron ore fines are usually subject to beneficiation and/or pelletisation thereby converting them back into hard rock-like shapes (pellets) with a proper tumbler index
  • These pellets are then used for making sponge iron. Rotary kilns have a drawback upon the size and quality of iron ore that can be used. Initially, when the process was first introduced, the ore with an iron content >/= 65% was preferred and the preferred size of ore was 5-18mm. And coal of minimum “B” grade was required to be used for the solid state reduction or DRI making process
  • With the passage in time, quality of both iron ore and coal declined and still DRI was being produced. However, the only solution for iron ore fines was beneficiation, if required, and pelletization
  • And coal fines virtually lost their commercial value
  • While both of the key materials are available in abundance, one of the best means of utilising them is the Tunnel Kiln.

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Modular Billet Caster

Modular Billet Caster
  • Modular Billet Caster
  • Modular Billet Caster
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Product Details:

Machine type Radial with Horizontal discharge
Designed for Billet Sizes80 mm square - 140 mm square
Steel Grades Plain Carbon Steel
Type of Dummy Bar Rigid Type
Rigid Dummy Bar insertion speed0.8 - 4.5M/min
Product cut length 3 - 6 M
Casting PracticeOpen stream casting
ModelHSMC

Backed by the skilled team of professionals, we are engaged in offering of supreme quality Modular Billet Caster. This caster is suitable for existing ingot making plants. Owing to its unique features like substantial saving due to reduced scale generation, Flexibility of operating each strand independently, the provided caster is highly admired by our clients in the market. The provided caster is precisely manufactured making use of high-grade components and cutting-edge techniques. Our clients can avail this caster at a reasonable price.

Features:

  • High operational fluency
  • Complete support for direct rolling
  • Easy to operate
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Electric Arc Furnace

Electric Arc Furnace
  • Electric Arc Furnace
  • Electric Arc Furnace
  • Electric Arc Furnace
  • Electric Arc Furnace
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Product Details:

Power (KW)25 KW to 450 KW
Product typeFurnance
SizeCustomized
Voltage220 v to 420 v

Keeping the track of latest happening of this domain, we present clients with the premium quality of Electric Arc Furnace. The special coil insulation of electric arc furnace prevents inter turn sparking. Furthermore, the insulated furnace lid presents heat loss through radiation. For the purpose of capturing smoke and fumes, the electric arc furnace is provided with fume extraction ring.

Features:

  • Fume extraction hood provided to capture smoke and fumes
  • The higher coil efficiency ensures energy savings and higher productivity
  • To reduce heat loss through radiation, Insulated furnace lid is provided


Other Details:


  • Electrotherm offers a complete range of melting units -high-impedance EAFs with the capacity for producing heat sizes from 3 Ton to 200 t in technical collaboration with Vitkovice Heavy Machinery, Czech Republic. Raw material may be up to 100% scrap or various mixes of hot metal, pig iron, DRI (hot and/or cold) and HBI, utilizing electrical and chemical energy, according to unit costs and power grid characteristics.
  • The EAF operation can be made fully automatic by applying a series of technological packages to optimize the process, to be selected on a case-by-case basis depending on the performance figures to be achieved.
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Vibro Feeder

Vibro Feeder
  • Vibro Feeder
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Product Details:

Capacity3 Kg to 300 Kg
Power 25 KW to 450 KW
Type Fully Automatic
SizeCustomized
DesignStandard
Product type Feeders

Understanding the demands of customers as a reliable organization, we are engaged in offering Vibro Feeder. This feeder moves on rails to feed the furnace and is kept on a trolley. The offered feeder has strong built hopper that receives and stores the charge material to be fed in the furnace. In order to ensure the feeder vibration ensures well spread charge in the feeder and uniform movement into the furnace.

Features:

  • Feeder vibration at a suitable frequency is achieved by unbalanced motors
  • The design ensures minimal noise level during the charging process
  • The feeder movement from charge loading point to melt furnace is smooth
  • Power cable drag is strong and well designed to achieve longer life


Other Details:

  • A vibratory feeder is mounted on a trolley which moves on rails to feed the furnace.
  • A sturdily built hopper receives and stores the charge material to be fed to furnace
  • The feeder vibration ensures that the charge is well spread in the feeder and moves uniformly and smoothly into the furnace
  • Feeder vibration at a suitable frequency is achieved by unbalanced motors.
  • The design ensures minimal noise level during the charging process.
  • The feeder movement from charge loading point to melt furnace is smooth.
  • Power cable drag is strong and well designed to achieve longer life.
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Lining Vibrator

Lining Vibrator
  • Lining Vibrator
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Product Details:

ShapeRound
SizeVarious
TypeAutomatic
Product typeVibrator

Backed by a team of dedicated professionals, we have been able to offer Lining Vibrator. Pollution-free lining and smooth operation are some of the features of these vibrators. Ensures compactness of lining, the offered vibrator has high strength of lining throughout the furnace.
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Programmable Dynamic Load Manager

Programmable Dynamic Load Manager
  • Programmable Dynamic Load Manager
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Product Details:

Size Customized
DesignStandard
TypeAutomatic
Product typeLoad Manager
Power25 KW to 450 KW

With the firm commitment towards quality, we are engrossed in offering Programmable Dynamic Load Manager. These machines are widely demanded to maintain the constant actual power demand of plant and to maximize sanctioned KVA, which optimizes the overall load factor. With optimum use of available power, we ensure that the overall productivity of plant is increased.

Features:

  • PDLM is used to maintain the constant actual power demand of plant from supply line. If actual KVA tends to exceed the sanctioned KVA, the PDLM reduces the power of induction furnace. By using PDLM, maximum sanctioned KVA can be utilized, which optimizes the overall load factor of the plant.
  • When more than one furnace is in operation on a single grid, PDLM can work still more effectively by sharing the total available power.
  • Power to the furnace can be shared through priority selection switches wherein one furnace can be provided full power while other runs at reduced power.
  • Overall productivity of plant will increase because of optimum use of available power. No human intervention is required for monitoring and controlling furnace load.
  • CT & PT failure protection is provided in the system which reduces power to a minimum with an alarm indication.
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Ladle Refining Furnaces

Ladle Refining Furnaces
  • Ladle Refining Furnaces
  • Ladle Refining Furnaces
  • Ladle Refining Furnaces
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Product Details:

Power (KW) 25 KW to 450 KW
Material Loading Capacity3000-5000 kg
MaterialMS
SizeCustomized
Product typeRefining Furnaces

Owing to our vast industry experience and expertise, we have been able to offer Ladle Refining Furnaces). This system is specially designed to remove slag with phosphorus to make the steel clean. To control electrode consumption as low as 0.3 -0.4 kg/ ton, servo valves and hydraulic cylinders are used for electrode regulation.

Features:

  • Removal of metallic inclusions to make clean steel
  • Reduction of gas content by feeding Aluminium / CaSi wire to produce “killed” steel. Oxygen level of 30 ppm can be obtained
  • Homogenization of temperature and composition of molten steel by gentle stirring
  • Degassing treatment of steel to achieve low gas content (oxygen, nitrogen and hydrogen)
  • Holding of molten steel while sustaining temperature/superheating for sequencing on the CCM


Refining Steel:

  • Traditional Ladle Refining Furnace (LRF) is used to de-sulphurize steel, adjust its chemical composition and raise the temperature of molten metal besides as a buffer between the melting and casting equipment. Electrotherm Refining Furnace (ERF™) is specially designed metallurgical equipment to de-phosphorize steel besides preforming other processes as done by LRF.
  • It facilitates tapping at lower temperature, which in turn increases production and refractory life of melting equipment and reduces power consumption, thereby reducing the cost of steel making. ERF provides greater flexibility to steel maker in overall plant operation. The concept is user-friendly and can produce high-quality structural steel, low alloy steel and other value added steels through Induction Furnace – ERF route using an even very high percentage of sponge Iron / DRI as raw material.
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Metal Refining Converters

Metal Refining Converters
  • Metal Refining Converters
  • Metal Refining Converters
  • Metal Refining Converters
  • Metal Refining Converters
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Product Details:

Capacity500 to 1,00,000 litres
Installation ServicesYes
Product type Refining Converters
SizeCustomized
DesignStandard

Aiming to attain maximum client satisfaction in this cutting-edge competition as a reliable firm, we are engaged in offering Metal Refining Converters. These machines are used in decarburization, which is used to make stainless Steel grades and alloy steel. This process is done by using high carbon alloy and mild steel scrap/sponge iron. More to this, in this machine boiler quality MS plates are used that are demanded in the manufacturing process of MRK vessel.

Features:

  • Decarburization
  • To make Stainless Steel grades, Alloy Steel Economically by using High Carbon Fe Alloy and Mild Steel Scrap/Sponge Iron.
  • This process is Air – Oxygen – Inert gas Decarburization (AOD) process, for Stainless Steel out of mild steel, Mild Steel out of high Cast Iron Melt, and alloy steel economically
  • PLC based Gas Mixing Station of MRK gives flow measurements compensated for pressure and temperature variation. This avoids, “over oxidation” of liquid metal
  • Imported Transducer used for accurate flow and pressure measurement in Gas Mixing Station of MRK enables high turn down ratio which results in low process gas and refractory consumption and high recovery of alloying elements
  • Use of dry air (-80o C dew point) as process gas reducing the cost of production
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Hydraulic Grab

Hydraulic Grab
  • Hydraulic Grab
  • Hydraulic Grab
  • Hydraulic Grab
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Product Details:

No. Of Claws 4
Size15 m cube
ColourOrange
Grab TypeHydraulic
Product typeGrab machine

Moving ahead in this cutting-edge competition as a reliable organization, we are providing Hydraulic Grab. Provided with simple electrical RDOL starter circuit, our offered machine reduces operations of EOT cranes and has no risk of insulation failure. In addition to this, these machines ensure no electricity failure, owing to which demanded in various industries.
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Air Pollution Control System

Air Pollution Control System
  • Air Pollution Control System
  • Air Pollution Control System
  • Air Pollution Control System
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Product Details:

SystemDust load
Scrubber100 to 150 mg per m3
Bag filter50 to 150 mg per m3
filter24 mg per m3
Product type Pollution Control System

We offer the Air Pollution Control System. Air pollution is defined as the addition of various hazardous chemicals, particulate matter, toxic substances and biological organisms into the earth’s atmosphere. In view of the several factors that attribute to air pollution, what comes from industries and factories is often considered the prime contributor to air pollution. According to a study conducted by the Environmental Protection Agency (a.k.a. EPA), it has been found that industrial pollution accounts for approximately 50 to 70 percent of the pollution. There are several serious ecological implications and health risks associated with industrial air pollution. Electrotherm clean air solutions offers pollution control systems for Induction furnace, AOD & LRF.

Government Norms & Regulations:

  • Pollution Norms are becoming more and more stringent for steel plants/ Foundries.
  • Installation of Air pollution control system will become mandatory.
  • Presently in Goa, Chhattisgarh & west Bengal the norms is < 50mg/Nm³ and in other states it is less then < 100mg/Nm³. But it is expected that all will go to < 50mg/Nm³.
  • Benefits to Customer & Operating Staff:
  • Accident cases may reduce. The cost of the system will be very less in comparison to savings in the operating expenses of bigger range furnaces. Workers working efficiency will improve.


Fume Gas Systems:

  • Fume Capturing Hood – Catch it before it runs out!
  • Electrotherm’s specially designed fume capture hood capture the fume gas before it expands into the atmosphere.

Unique Features:

  • This is the type of fume capturing hood which will capture at least 85% of the fumes, where conventional feeding methods and Hanuman is used Common hood for two crucibles
  • Double Action Fume Hood
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Survey No. 72, Village Palodia, Taluka Kalol Via Thaltej
Ahmedabad- 382115, Gujarat, India


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